J. Nihon

Univ.

Sch.

Dent.,

Vol.

34. 196-207,

1992

Synthesis of Radiopaque Monomers, Properties and

their

Application

Cyclophosphazene of Bulk Polymers to Composite

Resin

Misaki ANZAI, Masanori KOBORI, Kazue YOSHIHASHI, Hisaji KIKUCHI, Hideharu HIROSE and Minoru NISHIYAMA (Received12 December1991and accepted10 February 1992) Key words:

octachlorocyclotetraphosphazene, radiopaque cyclophosphazene monomers, radiopaque composite resin, physical properties Abstract

A series of studies was conducted on the synthesis of polyfunctional cyclophosphazene monomers having radiopacity and a polymerization group in the same molecule, and their properties and applicability to composite resin were examined. Using octachlorocyclotetraphosphazene, P4N4Cl8 (4PNC), monomers were synthesized by replacing the 1-4 of chlorine (Cl) with p-bromophenol (BrC6H4OH, BrPh), and replacing the residual number of C 1, 7-4, with 2hydroxyethyl methacrylate [CH2:C(CH3)COOCH2CH2OH] (HEMA), so as to obtain four kinds of transparent monomer having radiopacity and a polymerization group in the same molecule. We then analyzed these monomers and examined their physical properties after bulk-polymerization. Next, we prepared an organic composite filler using 4PN-(BrPh)3-(EMA)5 monomer, which showed comparatively good radiopacity, to produce a new experimental radiopaque composite resin. Although radiopacity improved in accordance with the increase in the number of BrPh molecules replaced, the mechanical properties of the polymer became poorer. Similarly it was proved that the radiopacity of composite resin made with 4PN-(BrPh)3-(EMA)5 monomer was equivalent or even superior, compared with the radiopacity of the front tooth. Consequently, it was shown that these synthesized monomers can be applied to visible light-cured radiopaque composite resin. Introduction The present paper describes a series of studies aimed at the development of a restorative composite resin having radiopacity for dental use. The radiopacity of commercial radiopaque composite resin is due mainly to barium glass mixed with the resin[1,2].However, it has been pointed out that this composite resin may lose its physical properties after immersion in water for a long period[3]. Therefore we synthesized and analyzed monomers having radiopacity 安斎

碕,小 堀 雅教,吉 橋 和 江,菊 地 久二,廣 瀬英 晴,西 山



Department of Dental Materials, Nihon University School of Dentistry To whom all correspondence should be addressed: Dr. Misaki ANZAI, Department of Dental Materials, Nihon University School of Dentistry, 1-8-13, Kanda-Surugadai, Chiyoda-ku, Tokyo 101, JAPAN.

197

and a polymerization group in the same molecule, then polymerized them, and examined the radiopacity and physical properties of the polymers. Furthermore, using the synthesized monomers, a new radiopaque composite resin was prepared. Synthesis and analysis of monomers 1. Experimental Methods 1) Synthesis of monomers Octachlorocyclotetraphosphazene, P4N4Cl8 (4PNC, Nippon Soda Co., Tokyo) whose structure is shown in Fig. 1, was used. Its 1-4 Cl (chlorine) atoms were replaced with p-bromophenol (BrC6H4OH, BrPh, Tokyo Kasei Kogyo Co., Tokyo), and the residual 7-4 Cl atoms were replaced with 2-hydroxyethyl methacrylate [CH2: C(CH3) COOCH2CH2OH] (HEMA, distilled under reduced pressure). Then, by the method[4,5] shown in Fig. 2, four kinds of radiopaque cyclophosphazene monomers, 4PN (BrPh)1-4-(EMA)7-4, were synthesized. 2) Analysis of composition The synthesized monomers were analyzed using an infrared spectrophotometer (FT-IR 4300, Shimadzu, Kyoto) and also by NMR (JNM-FX100 (FT-NMR) , JEOL, Tokyo).

Fig.

Fig.

2

Scheme

1

Octachlorocyclotetraphosphazene,

for

synthesis

of radiopaque

P4N4C18

cyclophosphazene

monomers

198

Fig. 3

IR spectra of BrC6H4OH (upper) and 4PN- (BrPh)4- (EMA) 4(lower)

Fig. 4

'H-NMR of 4PN- (BrPh) 4-(EMA)4 monomer

199

2.

Results and Discussion Analysis and confirmation of composition Figure 3 shows the IR spectra of p-bromophenol and 4PN-(BrPh)4-(EMA)4 as representative examples of the synthesized monomers. Absorption due to phenyl ring was recognized at 1590, 1490 and 1200 cm-1, and absorption due to C-Br at 605 cm-1. On the other hand, from the results of 1H -NMR

analysis

shown

in Fig . 4, it was

proved

that

the replacement

number

of

BrPh matched the theoretical one. Through the reaction shown in Fig. 2, four kinds of monomer were obtained. Table 1 shows the specific gravity, refractive index and viscosity of each synthesized monomer. Both the specific gravity and refractive index increased as the number of BrPh replacements increased. In the case of 4PN (BrPh)i-(EMA)7, the viscosity was 30 poise, but in the other cases it was 50 poise. Table

1

Polymerization physical 1.

of

of

at

radiopacity

Radiopacity

was

Tokyo)

The

aluminum

and

absorption

was

density.

ratio

of

Compressive

of

of

their

radiopacity

and

were an

tube

voltage

cm

0.3 at

and

an

the

BPO

were

for

apparatus of

60

MAT Sakura,

a tube

time TL.

of

sensitivity

1.0

of

to E)

for

of

100

mA,

s. density

First,

(log

calculated

Toshiba

current

Photographic

Tokyo).

simultaneously

was

under

(DRX-191D,

kVp,

exposure

X-O

relative

polymerized

2 h.

used. X-ray

photographed

equivalent

wt% 120•Ž

the measure the

was

specimen the film

comparison

and respec-

was

deter-

the

X-ray

as

[61.

tester,

universal

mm

(PDA-15,

Then,

aluminum

with then

using

Kodak

were

Measurement

hardness

100

a densitometer

the

Hardress

X-ray

of

step-wedge

optical

3)

an

employed

with

and

10ƒÓ•~3

distance film

measured

6 h

measured

with

a focus-to-film

speed

of measuring

mined

investigation

mixed

for

Specimens

Ltd.,

tive

monomers

monomers

60•Ž

Measurement

Co.,

and

monomers

pressure

2)

of synthesized

Methods

synthesized

reduced

a

monomers

Polymerization The

properties

properties

Experimental 1)

Physical

of

physical

specimens with

a

50-g

strength testing

1 mm/min.

properties

measuring

machine

load of

9ƒÓ•~10 for

specimens (TCM-5000A,

30

mm

was

determined

using

a Knoop

s. measuring Minebea,

5ƒÓ•~10

mm

Nagano),

was

measured with

a

using crosshead

200

Transverse a

strength

universal

speed

testing

of The

machine,

above

Water

water

at

sorption

immersed

in and

mm

water

at

weighed

Water

of

30

measured

mm

and

using

a

crosshead

with

both

dry

and

as

follows:

wet

specimens

were

and

to

measured

be

of

weighed

fixed

weight

(Ww)

again.

First,

(Wo),

and

Finally,

specimens

then

the

they

were

specimens

were

(Wd).

was

calculated

both

represented

as

(Ww-Wo)/Wo•~100,

as

and

solubility

as

wt%.

Discussion

5

shows

the

that

case

for

increase

radiopacity

of

as

the

absorption

number

be

polymerized

the was

of of

would

Physical

the

forms

of

the

synthesized

equivalent.

4PN-(BrPh)1-(EMA)7,

coefficient

replacements,

Table

of

aluminum

4PN-(BrPh)4-(EMA)4

in

2)

the

represented

In

BrPh

6.5

aluminum

mm,

replacements.

It

4PN-(BrPh)4-(EMA)4, increased

in

equivalent

increasing

in

was

presumed

having

comparison

a

with

was

accordance that

large

1.5

mm,

with

number

the

the

mass

of

BrPh

Figs.

6-10

4PN-(BrPh)i-(EMA)7.

properties

2 shows

the

physical

properties

of

the

polymers,

from

which

obtained. As

showed

shown

in

a tendency

BrPh

replacements

(BrPh)4-(EMA)4,

Figs. to

6 and

were

7, hardness

decrease

for

in

both

compared

strength

ization

decreased,

dry with

and

compressive

accordance and

with

wet

cases.

strength

the That

4PN-(TF)1-(EMA)7,

presumably

due

is, both

to

the

of

increase

decrease

in in

the

hardness of

the

the

polymers number

case

of

of 4PN-

and

compres-

the

polymer-

EMA,

group. As

BrPh

distance

was

7 days).

made

again

and

Figure

showed

mm

Radiopacity

monomers,

sive

fulcrum

solubility

37•Ž

sorption

Results

were

3•~3•~40

performed

for

were

(Wd-Wo)/Wo•~100,

and

a

were

37•Ž

and

50•~10

1)

measuring

with

experiments

in

measuring

2.

specimens

1 mm/min.

(immersed

dried,

of

to

transverse

a tendency replacements.

strength to

shown

increase

However,

Table

2

in

Fig.

in

accordance

under

wet

Physical

8,

conditions,

properties

in

with

the

case

the

increase

it was

of polymers

of

dry

decreased

in

conditions, the

number considerably

it of

201

Fig.

Fig.

6

5

Relationship

Relationship

between

between

replacement

replacement

number

number

of p-bromophenol

of p-bromophenol

and

and

radiopacity

Knoop

hardness

202

Fig.

Fig.

7

8

Relationship

Relationship

between

between

replacement

replacement

number

number

of p-bromophenol

of p-bromophenol

and

and

compressive

transverse

strength

strength

203

Fig.

Fig.

9

Relationship

10

Relationship

between

between

replacement

replacement

number

number

of p-bromophenol

of p-bromophenol

and

water

and

sorption

solubility

204

irrespective of the number of BrPh replacements. This was due presumably to polymers becoming fragile because of water sorption. Water sorption and solubility are shown, respectively, in Figs. 9 and 10. Both showed a tendency to decrease in accordance with the increase in the number of BrPh replacements, due presumably to BrPh itself being hydrophobic{51. Consequently it was proved that 4PN-(BrPh)3-(EMA)5 had comparatively low water sorption, and that its solubility was suitable for use as a radiopaque composite resin monomer and organic composite filler. Trial visible light-cured radiopaque composite resin 1. Experimental Methods 1) Monomer composition Of the four kinds of synthesized monomer, 4PN-(BrPh)3-(EMA)5 was selected, as the polymer showed comparatively superior mechanical properties. Again, to increase the transverse stength, dimethacryloxyethyl-2, 2, 4-trimethylhexamethylene diurethane (U-2TH, Shin-Nakamura Chemical Co., Wakayama), UDMA monomer, was mixed at 50 wt% as a co-monomer[71. 2) Organic composite filler As the monomer for an organic composite filler, 4PN-(BrPh)3-(EMA)5 was used with silica (SiO2, R972, Degussa, F. R. G.) mixed at 20 wt%, and ground, after polymerization, into particles less than 42 pm in diameter. The monomer prepared in 1) and the organic composite filler prepared in 2) were each mixed at 50 wt% to a paste form. 3) Photosensitizers As photosensitizers, camphorquinone (CQ, Aldrich, U. S. A.) 0.30 wt%, dibenzoyl(DB, Tokyo Kasei Kogyo Co.) 0.15 wt% and 2-methacryloxyethyl p-dimethylamino benzoate (DMAB-EMA, Toa Gosei Chemical, Co. Ltd., Tokyo) 1.40 wt% were mixed[81. Table 3 shows the composition of the trial visible light-cured radiopaque composite resin. Table 3

Composition

of trial composite resin (wt%)

205

4)

Polymerization Specimens

XS,

were

Kulzer, 5)

F.

R.

Measurement

strength

transverse as

6)

polymer

of

hereafter) a

2.

and tooth

1)

resin

and The

than

that

apparatus or

180

(Dentacolor

s in

total.

the

hardness

with

Testing

test,

a fulcrum instruments

40•~6

distance

mm of

and

methods

mm

were

for

20

mm, were

the for the

specimens

the

(No. Silux

incisor)

10ƒÓ•~3

sections.

two

light-S

central

measuring

preceding

kinds US

were

of

209,

(No.

For

comparison,

commercial

product,

Tokuyama

5502U,

Soda

3M,

obtained four

U.

S.

Co. A.,

by

kinds

of

radiopaque Ltd.,

Silux,

Palfique, hereafter),

used.

Discussion properties

shows

the

commercial hardness of

for mm,

used.

non-radiopaque

Physical 4

were

monomers),

and

Table

mm

2•~2•~25

of

Palfique

(upper

Results

curing side,

radiopacity

in

(synthesized resin

s each

above.

described

composite

and

test

light

90

properties

and

images

methods

a visible for

90•~10

test

Measurement Radiographic

the

physical

strength

described

with

irradiation

measuring

compressive

same

by of

Specimens

the

polymerized G.)

mechanical composite

of

the

trial

properties resin product,

of

the

trial

dry

and

radiopaque

composite

Palfique. both

in

a

a wet

state,

was

lower

Palfique.

Table

4

Physical

properties

of composite

resin

Compressive strength (yield point) of the trial product was 117.3 MPa, whereas that of Palfique was 126.5 MPa in a dry state. Transverse strength of the trial product was 94.1 MPa, whereas that of Palfique was 109.6 MPa in a dry. state. Thus it was proved that the trial composite resin, in comparison with the commercial product, showed low values of hardness, and approximately the same values for both compressive and transverse strength. 2) Radiopacity Figure 11 shows radiographic images of the four kinds of polymer, the trial composite resin, the commercial radiopaque composite resin (Palfique), the nonradiopaque composite resin (Silux) and the tooth. The photographic density of the polymers of synthesized monomers increased in accordance with the increase in the number of BrPh replacements, and it was proved that the trial product showed the

206

1

5

2

6

3

7

4

Fig. 11

Radiographic images of polymers (synthesized monomers), trial composite resin, commercial composite resin and natural tooth 1. 4PN- (BrPh),- (EMA) 7, 2. 4PN- (BrPh) 2-(EMA) 6 3. 4PN- (BrPh) 3- (EMA) 5, 4. 4PN- (BrPh) 4-(EMA) 4 5. trial composite resin, 6. non-radiopaque composite resin, Silux 7. radiopaque composite resin, Palfique light-S 8. natural tooth (upper central incisor)

same radiopacity as Palfique and natural tooth. The above results proved that the mechanical properties and radiopacity of the trial radiopaque resin were approximately the same or slightly inferior to those of commercial products. The results of cytotoxicity and Ames tests on the trial composite resin were satisfactory. The authors intend to continue these studies to achieve further improvement of the physical properties. Conclusion In order to produce an improved radiopaque composite resin, four kinds of radiopaque monomer were synthesized. These monomers were then bulkpolymerized and their physical properties examined. Composite resin was prepared using synthesized cyclophosphazene monomer 4PN-(BrPh)3-(EMA)5, and we examined its physical properties. The radiopacity of the trial composite resin was compared with that of a commercial composite resin, Palfique, and natural tooth. The results were as follows: 1) The four kinds of synthesized monomer had properties close to those

207

2)

3)

4) 5)

6)

expected. The aluminum equivalents of the polymerized synthesized monomers were 1.5 mm for 4PN-(BrPh)1-(EMA)7, and 6.5 mm for 4PN-(BrPh)4-(EMA)4. On the other hand, Palfique and natural tooth had values of 4.5 and 4.8 mm, respectively. Hardness and compressive strength of the polymers decreased in accordance with the increase in the number of BrPh replacements, but transverse strength increased. Both water sorption and solubility showed a tendency to decrease in accordance with the increase in the number of BrPh replacements. Values of both compressive and transverse strength of the trial visible light-cured composite resin were approximately the same as those of Palfique, but hardness was lower. The radiopacity of the trial visible light-cured composite resin was approximately the same or slightly lower than that of Palfique and natural tooth. References

[1] RYGE, G. and JENDRESEN, M.: CompositeResinRestorativeMaterials.In ClinicalDentistry, Vol. 4, 1-10,Clark, J. W., Ed., Harper & Row., Philadelphia,U. S. A., 1981 [2] Council on dentalmaterials,instrumentsand equipment:Statusreporton posteriorcomposites, J. Am. Dent. Ass., 107, 74-76,1983 [3] KOBORI, M., KAWASHIMA, S., MARUHASHI, K., SATOH, S., KIMURA, K., HASHIMOTO, K., ANZAI, M. and OHASHI, M.: The basic study of radiopaqueresin monomer(1), Nihon Univ.Dent. J., 63, 493-498,1989(in Japanese) [4] ANZAI, M. and OHASHI, M.: Studies on the reaction product of hexachlorocyclotriphosphazene and 2-hydroxyethylmethacrylate and on the physical properties of its polymer, J. Nihon Univ.Sch. Dent., 26, 109-118,1984 [5] HIROSE, H., ANZAI, M.,YONEYAMA, M.,KAWAKAMI, T., WATANABE, I. and OHASHI, M.: Studies on polyfunctionalcyclophosphazenemonomersfor dental use (1), J. Nihon Univ. Sch. Dent., 29, 287-297,1987 [6] KATO, Y., IIZUKA, H., IIJIMA, K., OHASHI, M., KIMURA, K., KAWASHIMA, S., TOGAWA, K. and SAIRENJI, E.: A study of radio-opacityof dental filling materials compositeresins,Nihon Univ.Dent. J., 59, 746-751,1985(in Japanese) [7] NASU, T.: Basicstudieson visible light-curedcrownand bridgeresin (II), Nihon Univ.Dent. J., 63, 456-464,1989(in Japanese) [8] HIROSE, H., KIKUCHI, H., YOSHIHASHI, K., ANZAI,M. and NISHIYAMA, M.: Conversion in visible light-curedresins,Jpn. J. Dent. Mater., 10, 213-218,1991(in Japanese)

Synthesis of radiopaque cyclophosphazene monomers, properties of bulk polymers and their application to composite resin.

A series of studies was conducted on the synthesis of polyfunctional cyclophosphazene monomers having radiopacity and a polymerization group in the sa...
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